Privateline.com's Telephone History Series
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Early 1970s work at WECO's Refurbishing
Plant, Page 2, by Frank Harrell
A close up view of the phone sorting racks, circa June, 1972.
Each row was a different type, and color. The black type 500
sets are closest to camera in the photo above. There were about
10 or 15 chutes dedicated to black 500 sets. In contrast, the
only other type that had more than 1 chute dedicated to a given
model was the white 500 set, that one had 2 chutes.
A metal tray was taken from the row above, 4 to 6 identical
sets would be placed in a tray, a computer card from the bins
on the left would be placed with each phone, and the full tray
was placed on the conveyer below the slots, where it was checked
by a great guy who couldn't speak English but caught every error,
then on to the other side of the plant to be refurbished.
A different angle again of the chutes is seen below. In most
cases we would wait until we had at least 4 of any given set,
before placing them in the bins. These photos were shot during
the lunch break so there were few sets in the chutes.
When we were moving along, it was about all 6 men could do
to keep up with the flow. There were 3 men on each side of the
chutes. Three on the upper side of the chutes where the phones
were taken out of the shipping cases and run down its appropriate
channel.

The computer cards, which can be seen more clearly in the
photo above, were organized into the rotary bins closest to the
areas where that type of set came down. I guess there must have
been at least 400 or 500 different types of sets, when each color
was taken into account. There was a different card for each type
and each color located in the bins in numeric order. One card
for each phone set. The computer cards were already punched for
us.
Each phone color had a number which was attached to the end
of the model number. It was never actually on the phone itself,
just referred to when dealing with the model. I can't remember
most of the numbers but I seem to remember black was indicated
by a "3", white was "60" I believe red was
"52", green "51" yellow "66" etc.
Maybe some WE employee may remember the numbers. It is possible
that the color numbers were only used within the WE plant, since
I never ended up working outside that job I couldn't say for
sure.
The only time that I can remember that we couldn't find a
card for a set was an incident with a modular phone. That phone
came through the line with what I now know as a RJ11 jack on
it. No one had ever seen one before and we had no computer card
for it. The supervisor had to take it to the head of the WE plant
to find out what to do with it.
I was always curious about unusual phones and continually
asked my supervisor what they did. Especially if the difference
seemed to be internal and not obvious on the outside. One of
your pages talks about the advent of loading coils. Some of the
sets, almost always black rotary dial ones, had special networks
to manage lines of varying lengths. My supervisor didn't know
the particulars, but explained that they were being slowly removed
from service and what ever the requirement was that called for
the special network was being handled in the central switching
offices. (this number is probably wrong but you would see a phone
with a number like 524-26b or 582-12c, instead of 500, that would
specify the special networks)
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Frank Harrell
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(Communicating)
(Soundwaves) (Life at Western Electric)
